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Humidity Test Chamber

Humidity Test Chamber

  • Common Faults and Practical Solutions for High-Low Temperature Humidity Test Chambers
    Nov 19, 2025
    High and low temperature humidity test chambers are key reliability testing equipment, widely used in electronics, automotive and biomedicine. Their stability directly affects test accuracy. This article summarizes common faults and solutions for efficient troubleshooting. I. Temperature-related Faults: Core Impact on Test Accuracy 1. Failure to Reach Set Temperature Fault Performance: Fails to reach target temperature when heating; slow or no cooling.Possible Causes: Abnormal power voltage, burned heater, compressor failure, fan stop, air duct blockage.Solutions: Verify power matches rated specs (220V/380V); check fan operation and clean duct debris; contact professionals to replace faulty parts if heater/compressor fails. 2. Large Temperature Fluctuation and Poor Uniformity Fault Performance: Excessive temperature difference in the chamber or frequent fluctuations near set value.Possible Causes: Abnormal fan speed, damaged air duct seals, over-dense samples blocking airflow.Solutions: Arrange samples for ventilation; check fan stability and replace damaged seals promptly. 3. Severe Temperature Overshoot Fault Performance: Temperature overshoots set value significantly before dropping.Possible Causes: Improper controller settings, energy regulation system failure.Solutions: Restart to reset parameters; if unresolved, have technicians calibrate controller or overhaul regulation modules. II. Humidity-related Faults: Directly Linked to Test Environment Stability 1. Failure to Reach Set Humidity Fault Performance: Slow or no humidification.Possible Causes: Empty humidification tank, faulty water level sensor, burned humidifier tube, blocked solenoid valve.Solutions: Replenish water; clean valve filter; replace tube or repair sensor if humidifier fails to heat. 2. High Humidity That Cannot Be Reduced Fault Performance: Humidity remains above set value; dehumidification fails.Possible Causes: Faulty dehumidification system, poor chamber sealing, high ambient humidity.Solutions: Check door seals and reduce ambient humidity; report for repair if dehumidification module fails. 3. Abnormal Humidity Display Fault Performance: Humidity reading jumps, disappears or deviates greatly from reality.Possible Causes: Aging humidity sensor, contaminated probe.Solutions: Wipe probe with clean cloth; calibrate or replace sensor if inaccuracy persists. III. Operation and Circulation Faults: Ensure Basic Equipment Operation 1. Fan Not Rotating or Making Abnormal Noise Possible Causes: Motor damage, foreign objects in fan blades, worn bearings.Solutions: Clean debris after power-off; replace motor or bearings if fault persists. 2. Compressor Abnormality Fault Performance: Compressor fails to start or stops frequently after starting.Possible Causes: Power phase loss, overload protection trigger, refrigerant leakage.Solutions: Check three-phase wiring; retry after overload reset; report for refrigerant and compressor inspection if fault recurs. 3. Equipment Alarm Fault Performance: Alarms like "phase loss" or "overload" activate.Possible Causes: Triggered protection from wrong phase sequence, unstable voltage or overheated components.Solutions: Troubleshoot per alarm; restart after 30-minute cooldown for overload; report if ineffective. IV. Core Notes 1. Always power off before troubleshooting to avoid shock or component damage.2. Contact professionals for complex repairs (compressors, refrigerants, circuit boards); do not disassemble yourself.3. Regularly clean air ducts, filters and sensors to reduce over 80% of common faults.
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  • Have You Completed These Critical Checks Before Delivering a High-Low Temperature Humidity Test Chamber?
    Nov 15, 2025
    1. Preparation for Load-bearing and Dimensional Adaptation • The load-bearing capacity of the site floor shall strictly meet the core requirement of ≥500kg/m², which is a key prerequisite for ensuring the long-term stable operation of the equipment and avoiding equipment deformation or safety hazards caused by insufficient load-bearing capacity. • It is necessary to accurately confirm the external dimensions of the test chamber specified in the technical specification in advance. Combined with the on-site actual survey of the transportation and installation path, ensure that the equipment can smoothly pass through all key passage nodes such as elevators, laboratory doors and corridors, so as to avoid delay in delivery and installation due to inconsistent dimensions. 2. Preparation for Installation Site Conditions • The floor of the installation site shall be flat without protrusions and depressions, and the ventilation conditions shall meet the basic standards for equipment operation. At the same time, there shall be no flammable, explosive, corrosive gases or dust in the environment, as such substances will seriously affect the service life of equipment components and the accuracy of test data. • Strong electromagnetic radiation sources such as high-voltage lines and large motors should be actively avoided near the equipment installation location, as strong electromagnetic interference may cause disorder of the equipment control system, thereby affecting the temperature and humidity control accuracy of the test chamber. • A floor drain that meets the drainage standards must be provided within 2 meters of the equipment's refrigeration unit. This requirement is to timely discharge the condensed water generated during the operation of the refrigeration system, so as to avoid water accumulation soaking the equipment or polluting the site environment. • Sufficient maintenance and operation space shall be reserved around the equipment in accordance with specifications. The specific requirements strictly follow the following standards: Area A ≥80cm, Area B ≥60cm, Area C ≥110cm, Area D ≥110cm. Sufficient space is a necessary guarantee for later equipment maintenance, calibration and component replacement.
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  • High-Low Temperature and Humidity Test Chamber: Comprehensive Safety Protection
    Nov 14, 2025
    Widely used in electronics, automotive, aerospace, etc. It tests product reliability by simulating extreme environments and is key equipment for product quality and safety. 1. Refrigeration system safety protection Compressor overpressure protection: Activates pressure relief when overpressure, preventing explosion and ensuring safety. Compressor overheating protection: Monitors temperature in real time, cuts power when exceeding threshold to avoid burnout and extend life. Compressor over-current protection: Monitors current, cuts power when exceeding rated value to prevent overload or motor damage. 2. Test area safety protection Adjustable over-temperature protection: Flexible threshold setting, automatically controls temperature (reduces power, starts cooling) when exceeding, protecting samples and equipment. First-layer high/low temperature over-temperature protection: Sets high/low temperature protection values for operating temperature, stops heating/cooling when exceeding range. Second-layer high-temperature over-temperature protection: Electronic device with high-precision detection, cuts heating power when exceeding first-layer range. Third-layer high-temperature over-temperature protection: Last barrier, cuts all heating power and alarms when first two layers fail. Fault protection: Cuts control power when faulty, indicates cause and outputs alarm for easy troubleshooting. 3. Other safety protections Total power phase sequence and open-phase protection: Monitors phase sequence and open-phase, cuts power when abnormal to prevent damage. Short-circuit protection: Quickly cuts circuit (fuse blowing, breaker tripping) during short circuit to avoid fire, etc. Leakage/surge protection: ELB prevents electric shock, fuse protects circuit, RC device suppresses surges. Water-cut and dry-burning protection: Cuts power for humidity-related equipment and electric heating when water is cut off to prevent dry burning. 4. Summary     The safety protection system of the high-low temperature and humidity test chamber covers core working units and key auxiliary links, forming a comprehensive and multi-level protection closed loop. Through accurate monitoring, rapid response and effective intervention, each protection device not only ensures the long-term stable operation of the equipment and extends its service life, but also safeguards the safety of test samples and personnel operation. It serves as the core support for reliable test processes and accurate results, building a solid safety barrier for product quality verification.
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  • Differences between High and Low Temperature Test Chamber and Constant Temperature Test Chamber
    Nov 13, 2025
        In environmental reliability testing, high-low temperature humidity test chambers and constant temperature and humidity test chambers are easily confused due to similar names, but they differ significantly in testing capabilities, applications and technical characteristics. Accurate distinction and selection are key to ensuring valid test data. This blog will analyze the core differences and provide selection suggestions. I. Core Definition: Essential Distinction of Functional Boundaries     The core difference between the two starts with functional positioning, which directly determines the applicable scenarios.     The core of the constant temperature and humidity test chamber is "maintaining stability". It can accurately control and maintain the set temperature and humidity for a long time, and is used to simulate the long-term performance of products in specific environments, such as electronic component stability testing and textile temperature-humidity sensitivity testing. Its core requirement is "steady-state environmental performance verification".     The high-low temperature humidity test chamber focuses on "dynamic simulation". In addition to precise temperature and humidity control, it has a wide-range fluctuation capability, which can simulate environments such as high-low temperature cycles and alternating humidity and heat, such as extreme temperature differences during product transportation and diurnal temperature-humidity changes of outdoor equipment. Its core requirement is "dynamic environmental reliability verification". II. Key Differences: Multi-dimensional Analysis from Technology to Application 1. Temperature and Humidity Range and Fluctuation Capacity     The constant temperature and humidity chamber has a mild temperature and humidity range (temperature 0℃-100℃, humidity 30%-95%RH) and high control precision (temperature fluctuation ±0.5℃, humidity ±2%RH), but no extreme temperature-humidity impact capability.     The high-low temperature humidity chamber has a wider temperature and humidity coverage (temperature -70℃~200℃, humidity 10%-98%RH) and rapid change capability (heating rate 3℃/min-15℃/min, cooling rate 1℃/min-10℃/min), which can realize rapid cycle switching between "high temperature and high humidity - low temperature and low humidity"—a feature unavailable in the former. 2. Differences in Core Technical Architecture     The constant temperature and humidity chamber adopts single-stage compression refrigeration, conventional resistance heating, and steam or ultrasonic humidification. Its system design focuses on "energy saving and stability", with simple structure and low operating cost.     To meet extreme needs, the high-low temperature humidity chamber uses cascade refrigeration, rapid-heating tubes, and its humidity system includes a fast-response dehumidification module, with a thicker insulation layer on the chamber wall. Its technical complexity and manufacturing cost are much higher than the former. 3. Applicable Scenarios and Testing Purposes     The constant temperature and humidity chamber is used for steady-state environmental adaptability testing, such as electronic component aging and pharmaceutical storage simulation, to verify the performance consistency and durability of products in a fixed environment.     The high-low temperature humidity chamber focuses on dynamic reliability testing, such as high-low temperature cycling of auto parts and extreme environment simulation of aerospace products, to expose product defects (material aging, structural deformation, etc.) under drastic environmental changes.     In summary, the constant temperature and humidity chamber guards the steady-state environment, while the high-low temperature humidity chamber challenges the dynamic environment. There is no absolute advantage or disadvantage between the two. Only by matching needs, clarifying scenarios and budgets can the test truly guarantee product quality.
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  • How is over-temperature protection carried out in a temperature test chamber?
    Oct 23, 2025
    The over-temperature protection of the temperature test chamber is a multi-level and multi-redundant safety system. Its core purpose is to prevent the temperature inside the chamber from rising out of control due to equipment failure, thereby protecting the safety of the test samples, the test chamber itself and the laboratory environment.   The protection system usually consists of the following key parts working together: 1. Sensor: The main sensor is used for the normal temperature control of the test chamber and provides feedback signals to the main controller. An independent over-temperature protection sensor is the key to a safety system. It is a temperature-sensing element independent of the main control temperature system (usually a platinum resistance or thermocouple), which is placed by strategically at the position within the box that best represents the risk of overheating (such as near the heater outlet or on the top of the working chamber). Its sole task is to monitor over-temperature. 2. Processing unit: The main controller receives signals from the main sensor and executes the set temperature program. The independent over-temperature protector, as an independent hardware device, is specifically designed to receive and process the signals from the over-temperature protection sensor. It does not rely on the main controller. Even if the main controller crashes or experiences a serious malfunction, it can still operate normally. 3. Actuator: The main controller controls the on and off of the heater and the cooler. The safety relay/solid-state relay receives the signal sent by the over-temperature protector and directly cuts off the power supply circuit of the heater. This is the final execution action.   The over-temperature protection of the temperature test chamber is a multi-level, hard-wire connected safety system designed based on the concepts of "redundancy" and "independence". It does not rely on the main control system. Through independent sensors and controllers, when a dangerous temperature is detected, it directly and forcibly cuts off the heating energy and notifies the user through sound and light alarms, thus forming a complete and reliable safety closed loop.
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  • Selection of the installation site of the rapid temperature change test chamber Selection of the installation site of the rapid temperature change test chamber
    Jun 27, 2025
    Selection of the installation site of the rapid temperature change test chamber: The distance from the adjacent wall can smoothly give full play to the role and characteristics of the environmental test chamber. The long-term temperature of 15 ~ 45 °C and the relative environmental humidity exceeding 86% should be selected. site. The working temperature of the installation site must not change significantly.  It should be installed on a leveling surface (use a level to determine the level on the road during installation). It should be installed in a site without sun exposure.  It should be installed in a site with excellent natural ventilation. It should be installed in areas where flammable materials, explosive products and high-temperature heat sources are eliminated. It should be installed in a site with less dust. Install it as close as possible to the switching power supply of the power supply system.
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  • What should I do if the high and low temperature test chamber has problems? What should I do if the high and low temperature test chamber has problems?
    Jun 23, 2025
    High and low temperature test chamber may encounter a variety of problems in the process of use, the following is a summary of potential faults and their causes from different perspectives: 1. Core system failure Temperature out of control Reason: PID control parameters are out of balance, ambient temperature exceeds the design range of the equipment, multi-zone temperature interference. Case: In a special environment workshop, the external high temperature causes the refrigeration system to overload, resulting in temperature drift. Humidity is abnormal Reason: poor water quality of humidification leads to scaling and nozzle blockage, failure of ultrasonic humidifier piezoelectric sheet, and incomplete regeneration of dehumidification desiccant. Special phenomenon: reverse condensation occurs during high humidity test, resulting in the actual humidity in the box being lower than the set value. 2. Mechanical and structural problems Air flow is disorganized Performance: There is a temperature gradient of more than 3℃ in the sample area. Root cause: the customized sample rack changed the original design air duct and the accumulation of dirt on the centrifugal fan blade led to the destruction of dynamic balance.  sealing failure New failure: the magnetic force of electromagnetic sealing door decreases at low temperature, and the silicone sealing strip becomes brittle and cracks after-70℃. 3. Electrical and control system Intelligent control failure Software level: After firmware upgrade, the temperature dead zone setting error occurs and the historical data overflow causes the program to crash. Hardware level: SSR solid state relay breakdown causes continuous heating and bus communication is subjected to inverter electromagnetic interference. Security protection vulnerabilities Hidden dangers: the synchronous failure of the triple temperature protection relay and the false alarm caused by the expiration of the refrigerant detector calibration. 4. Challenges of special working conditions Specific temperature shock Problem: -40℃ to +150℃ rapid conversion of the evaporator weld stress cracking, thermal expansion coefficient difference resulting in the failure of the observation window seal. Long-term operation attenuation Performance degradation: after 2000 hours of continuous operation, the compressor valve plate wear leads to a decrease of 15% in refrigeration capacity and drift of ceramic heating tube resistance value. 5. Environmental and maintenance impact Infrastructure adaptation Case: The power oscillation of PTC heater caused by the fluctuation of power supply voltage and the water hammer effect of cooling water system damaged the plate heat exchanger. Preventive maintenance blind spots Lesson: Ignoring the positive pressure of the box leads to water entering the bearing chamber and biofilm growth and blockage in the condensate discharge pipe. 6. Pain points of emerging technologies New refrigerant application Challenges: system oil compatibility problems after R448A replaces R404A, and high pressure sealing problems of subcritical CO₂ refrigeration systems. IoT integration risks Fault: The remote control protocol is maliciously attacked, resulting in program tampering and cloud storage failure, resulting in the loss of test evidence chain. Strategy recommendations Intelligent diagnosis: configure vibration analyzer to predict the failure of compressor bearing, and use infrared thermal imager to scan the electrical connection points regularly. Reliability design: key components such as evaporator are made of SUS316L stainless steel to improve corrosion resistance, and redundant temperature control modules are added to the control system. Maintenance innovation: implement a dynamic maintenance plan based on operating hours, and establish an annual refrigerant purity testing system。 The solutions to these problems need to be analyzed in combination with the specific model of the equipment, the use environment and the maintenance history. It is recommended to establish a collaborative maintenance mechanism including the OEM of the equipment, third-party testing institutions and user technical teams. For key test items, it is recommended to configure a dual-machine hot standby system to ensure the continuity of testing.  
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  • What are the delivery standards of Lab Companion? What are the delivery standards of Lab Companion?
    Jun 23, 2025
    (1) Equipment installation and commissioning On-site service: technical personnel will deliver the goods free of charge and complete the mechanical assembly, electrical wiring and debugging. The debugging parameters shall meet the temperature and humidity, salt spray deposition amount and other indicators in the customer's technical agreement. Acceptance criteria: provide a third-party measurement report, and unqualified equipment shall be returned or replaced directly. For example, the rain test box shall pass 100% acceptance. (2) Customer training system Operation training: covers equipment start and stop, program setting and daily maintenance, customized for different user scenarios such as quality inspection institutions and automobile enterprises. Deep maintenance training: including fault diagnosis (such as troubleshooting of humidity system in high and low temperature and humidity test chamber) and spare parts replacement to improve customers' independent maintenance ability. (3) Technical support and response Instant response: respond to repair demand within 15 minutes, and solve routine faults within 48 hours (negotiate with remote areas). Remote diagnosis: through video guidance or remote access software, quickly locate the problem (such as abnormal dust concentration in the sand test chamber). (4) Spare parts supply and maintenance Make spare parts plan, give priority to the supply of wear and tear parts from cooperative units (such as China Railway Inspection and Certification Center, China Electronics Technology Group), and reduce downtime. Non-manual damage is free of charge during the warranty period, and paid services are provided after the warranty period with transparent charges.
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  • Environmental Testing of Rechargeable Battery
    Feb 21, 2025
    Rechargeable battery, which can be re-active by charging after be used. They are widely used in the fields of environmentally friendly vehicles, power storage, and Dynamic field. Environmental testing of rechargeable battery is an important means of evaluating their performance under different environmental conditions. Ⅰ.  Testing Purpose The environmental testing of rechargeable battery aims to simulate various conditions that may be encountered in actual usage environments to evaluate the reliability and performance of the battery. Through testing, it is possible to understand the conditions of working battery under different temperature, humidity, vibration, impact and other conditions, providing scientific basis for the research and development, production and use of battery. Ⅱ.  Testing content A. Temperature testing a. High temperature test: Rich a high temperature environment to observe its temperature stability and the risk of thermal runaway. b. Low temperature testing: Testing the discharge performance, capacity degradation, and low-temperature starting ability of the battery under low temperature conditions. c. Temperature cycling test: Simulate the temperature changes that the battery may experience in actual use, evaluate its thermal durability and cycle life. B. Humidity test: Evaluate the battery’s performance, sealing, and corrosion resistance in a humid environments. C. Vibration testing: Through simulate the battery in the vibration environment that may encounter during transportation, installation, and use, evaluate its structural integrity, electrical connection reliability, and performance stability. D. Impact testing: Through simulating the battery in unexpected situations such as drops and collisions, and evaluate their impact resistance. E. External short circuit test: Test the performance of the battery under external short circuit conditions, including risks of thermal runaway and explosion and so on. Ⅲ. Test standards and specifications The environmental testing of rechargeable battery should follow relevant testing standards and specifications to ensure the accuracy and comparability of test results. Common testing standards include: IEC 62133/ IEC 61960、UN 38.3、UL 1642/UL 2580、GB/T 31467、JIS C 8714 Ⅳ. Test equipment Environmental testing on rechargeable battery requires the professional testing equipment and methods. Common testing equipment includes: High and low temperature test chamber: Used to simulate different temperature environments. Humidity test chamber: used to evaluate the performance of battery in humid environments. Vibration test bench: Simulate vibration environment to evaluate the structural integrity and performance stability of battery. Impact testing machine: used to simulate impacts in unexpected situations such as drops and collisions. Ⅴ. Test results and evaluation After completing the test, it is necessary to analyze and evaluate the test results. Based on test data and standard requirements, determine whether the performance of the battery meets the requirements under different environmental conditions. For undesirable battery, further analysis and corresponding improvement measures should be taken. In summary, environmental testing of rechargeable battery is an important means to ensure their stable and reliable performance in practical use. Professional testing instruments can provide more professional, safe, scientific and effective experimental results for rechargeable battery testing, greatly reducing the cost of testing and bringing convenience to companies. Click to check related products.   https://www.lab-companion.com/thermal-shock-test-chamber https://www.lab-companion.com/temperature-and-humidity-chamber https://www.lab-companion.com/rapid-temperature-cycling-test-chamber    
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  • Introduction to the Solar Simulation Radiation Test Chamber Introduction to the Solar Simulation Radiation Test Chamber
    Oct 16, 2024
    Introduction to the Solar Simulation Radiation Test Chamber The solar simulation irradiation test chamber, also known as the "solar radiation protection test device", is divided into three types according to the test standards and methods: air-cooled xenon lamp (LP/SN-500), water-cooled xenon lamp (LP/SN-500), and desktop xenon lamp (TXE). The difference lies in the temperature, humidity, accuracy, time, etc. of the test. It is an indispensable testing instrument in the aging test chamber series. The test chamber uses an artificial light source combined with a G7 OUTDOOR filter to adjust the system light source to meet the requirements of IEC61646 for solar simulators by simulating the radiation in natural sunlight. The above system light source is used to conduct the IEC61646 photoaging test on the solar cell module, and the temperature on the back of the module needs to be constantly controlled between 50 ± 10oC during the test. Can automatically monitor temperature; Configure a radiometer to control the irradiance of light, ensuring it remains stable at a specified level, while also controlling the testing time. During the ultraviolet light cycle period in the solar simulation irradiation test chamber, photochemical reactions are usually not sensitive to temperature. But the rate of any subsequent reaction depends on the temperature. The rate of these reactions accelerates with increasing temperature. Therefore, controlling the temperature during UV exposure is crucial. In addition, it is necessary to ensure that the temperature of the accelerated aging test is consistent with the highest temperature at which the material is directly exposed to sunlight. In the solar simulation irradiation test chamber, the UV exposure temperature can be set at any temperature between 50 ℃ and 80 ℃ based on the illuminance and ambient temperature. The UV exposure temperature is adjusted by a sensitive temperature controller and blower system to achieve excellent uniformity in the temperature of this test chamber. Dear customer: Hello, our company is a high-quality development team with strong technical strength, providing high-quality products, complete solutions, and excellent technical services to our customers. The main products include walk-in constant temperature and humidity testing chambers, UV accelerated aging testing machines, rapid temperature change testing chambers, walk-in environmental testing chambers, UV aging testers, constant temperature and humidity chambers, etc. Our company adheres to the principle of building a business with integrity, maintaining quality, and striving for progress. With a more determined pace, we continuously climb new heights and contribute to the national automation industry. We welcome new and old customers to confidently choose the products they like. We will serve you wholeheartedly!
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