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Rapid Temperature Change Test Chambers

Rapid Temperature Change Test Chambers

  • Operation Notes for Rapid Temperature Change Test Chambers: Don't Overlook These Key Points
    Dec 02, 2025
        As a core device for environmental reliability testing, the rapid temperature change test chamber is widely used in electronics, automotive, and other industries due to its ability to achieve drastic temperature variations. Its high/low temperature performance and rapid temperature change capability directly affect test data accuracy, operational safety, and equipment service life. Below are the core operational precautions: I. Pre-Startup: Conduct Basic Inspections Comprehensive pre-startup checks are critical for preventing malfunctions, focusing on "medium, status, and connections": Medium & Pipeline Inspection: Verify that the cooling system's liquid level and pressure meet standards, with no pipeline leakage or blockage. Check the refrigerant system pressure to avoid cooling failure or compressor damage due to insufficient medium. Equipment Status Confirmation: Ensure the chamber door seal is intact (poor sealing reduces temperature change rate and increases energy consumption). Keep the chamber interior clean and free of debris, and ensure sensor surfaces are free of oil and dust to avoid temperature measurement interference. Electrical Connection Check: Confirm power and control cables are securely connected, and the grounding resistance complies with specifications (≤4Ω) to prevent electric leakage or electromagnetic interference. II. Sample Placement: Prioritize Scientific Standards Proper sample placement ensures test authenticity, adhering to the principles of "no interference, no overrun, easy monitoring": Weight & Volume Control: Total sample weight must not exceed the rated load. Single sample volume ≤ 1/3 of the working chamber. Maintain a distance of ≥5cm from the chamber walls and sensors to avoid uneven local temperature caused by airflow blockage. Sample Compatibility: Never place flammable, explosive, corrosive, or toxic samples. For heat-generating samples, specify power in advance to ensure compatibility with the equipment's heat dissipation capacity and prevent overload. Fixing & Wiring Specifications: Secure samples with dedicated brackets to prevent displacement during temperature changes. Use high-temperature resistant insulated wires for energized tests to avoid short circuits and aging. III. Operation Process: Precise Monitoring & Adjustment Dynamic monitoring during operation guarantees test reliability, focusing on "parameters, status, and abnormalities": Parameter Setting & Verification: Set temperature range, change rate, and other parameters per standards and re-verify. Adjust only after the equipment stabilizes to avoid system fluctuations. Operation Status Monitoring: Real-time monitor temperature curves and indicator lights to ensure the deviation between actual and set temperatures ≤ ±1℃. Listen for abnormal noises from components like the compressor and shut down immediately if detected. Abnormal Handling: If the equipment triggers over-temperature, overload, or other protections, do not force reset. First troubleshoot the cause (e.g., abnormal sample heating, unstable voltage) before restarting. IV. Post-Test: Standardized Shutdown & Maintenance Proper post-test procedures extend equipment life, following three steps: "cooling, cleaning, and recording": Gradual Cooling to Prevent Damage: After testing, open the door only when the chamber temperature drops to room temperature (20-25℃) and the temperature difference with the outside ≤10℃, avoiding sample condensation or chamber wall damage. Cleaning & Maintenance: Wipe the chamber interior and door seal with a dry cloth. Use dedicated cleaners for leaked substances. Remove dust from the equipment exterior to ensure unobstructed heat dissipation. Data & Status Recording: Document test parameters, curves, and abnormalities. After turning off the power, cut off the cooling medium supply and organize wires and brackets. V. Long-Term Maintenance: Extend Equipment Lifespan Regular maintenance prolongs service life: Monthly: Check the door seal elasticity and replace if aged. Quarterly: Clean the condenser and evaporator. Annually: Arrange professional inspection and maintenance of the compressor and refrigeration system. The core of test chamber operation is "safety first, standardized operation, and precise monitoring." Strict adherence to the above precautions ensures safety, reliable test data, and extended equipment life, providing strong support for product reliability verification.
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  • Introduction to the characteristics of rapid temperature change test chamber equipme Introduction to the characteristics of rapid temperature change test chamber equipme
    Jun 04, 2025
    The rapid temperature change test chamber is suitable for aerospace products, information and electronic instruments, materials, electrical and electronic products, and various electronic components to test the performance indicators of products under the condition of rapid temperature change. Characteristics of the rapid temperature change test chamber: 1. The chamber is designed with advanced and rational structure, featuring internationally advanced products and functional components that meet long-term, stable, safe, and reliable production needs. It meets the processing and production requirements for these applications, is user-friendly in terms of operation, maintenance, and use, has a long service life, an attractive design, and a user-friendly interface that simplifies and enhances the user's operational and monitoring experience. 2. The main components of the equipment are selected from high-quality products of well-known international brands to ensure the quality and performance of the whole machine. 3. Perfect equipment performance and easy to operate man-machine dialogue function. 4. Have independent intellectual property rights and design patents and master the core technology of environmental test chamber. 5. The control instrument adopts the original Japanese imported "Youyikong" UMC1200, which can be monitored remotely. 6. The refrigeration system adopts the original French Taikang compressor unit, and is equipped with condensate water tray. 7. Core electrical components are all imported well-known brands such as Schneider. 8. Follow the advanced design concept of foreign environmental test equipment, and separate water and electricity. 9. Shallow tank humidification, novel and unique, drawer water adding method, super large tank design. 10. The bottom of the studio adopts drainage groove design to prevent steam condensation and maximize the protection of test workpiece. 11. The lighting system adopts philips kit, and the observation window adopts funnel-shaped design to provide a wider field of view. 12. Unique leakage protection design for safer operation.
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  • Basic troubleshooting methods for high and low temperature test chambers Basic troubleshooting methods for high and low temperature test chambers
    Oct 16, 2024
    Basic troubleshooting methods for high and low temperature test chambers: 1、 High and low temperature testing equipment. In high temperature testing, if the temperature change does not reach the test temperature value, the electrical system can be checked and the faults can be eliminated one by one. If the temperature rises slowly, you need to check the air circulation system to see if the regulating baffle of the air circulation is open normally. Otherwise, check the motor of the air circulation Is the operation normal. If the temperature overshoot is severe, it is necessary to adjust the PID setting parameters. If the temperature rises directly and is protected against overheating, the controller will malfunction and the control instrument must be replaced. 2、 When the high and low temperature test equipment suddenly malfunctions during the test operation, the corresponding fault display prompt and audible alarm prompt will appear on the control instrument. The operator can quickly identify which type of fault it belongs to by referring to the troubleshooting chapter in the operation and use of the equipment, and then ask professional personnel to quickly troubleshoot it to ensure the normal progress of the experiment. Other environmental testing equipment may experience other phenomena during use, so it is necessary to analyze and eliminate them specifically. Regular maintenance and upkeep of environmental testing equipment, regular cleaning of the condenser in the refrigeration system, lubrication of moving parts according to the instructions, and regular maintenance and inspection of the electrical control system are essential tasks 3、 If the low temperature of the high and low temperature testing instrument cannot meet the test indicators, then you need to observe the temperature changes, whether the temperature drops very slowly or there is a trend of temperature recovery after reaching a certain value. The former needs to check whether the working chamber is dried before conducting the low temperature test, so that the working chamber can be kept dry before putting the test sample into the working chamber for further testing. If there are too many test samples placed in the working chamber, which prevent the air in the working chamber from fully circulating, after ruling out the above reasons, you need to consider whether it is a fault in the refrigeration system. In this case, you need to hire professional personnel from the Lab Companion manufacturer for maintenance. The latter phenomenon is caused by poor usage environment of the equipment. The temperature and location of the equipment placement (distance between the box and the wall) must meet the requirements (as specified in the equipment operation instructions). At present, the company's main products include: high and low temperature test chambers, rapid temperature change test chambers, constant temperature and humidity test chambers, and high and low temperature impact test chambers.
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