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Environmental Test Chambers

Environmental Test Chambers

  • Key Differences in Using Environmental Test Chambers Between Summer and Winter
    Nov 26, 2025
    The core difference lies in the impact of ambient temperature and humidity variations on equipment operating efficiency, energy consumption, and test accuracy. Targeted measures for temperature/humidity control, heat dissipation/anti-freezing, and maintenance are required. Specific differences and precautions are as follows: I. Core Difference Comparison Table Dimension Summer Operation Characteristics Winter Operation Characteristics Ambient Conditions High temperature & high humidity (room temp: 30-40℃, RH: 60%-90%) Low temperature & low humidity (room temp: 0-15℃, RH: 30%-60%) Equipment Load High refrigeration system load, prone to overload High heating system load; humidification compensation required for certain models (e.g., temperature-humidity chambers) Impact on Test Accuracy High humidity causes condensation, affecting sensor accuracy Low temperature leads to pipeline freezing; low humidity may reduce stability of humidity tests Energy Consumption High refrigeration energy consumption High heating/humidification energy consumption   II. Season-Specific Precautions (1) Summer Operation: Focus on High Temperature/High Humidity/Overload Prevention 1. Ambient Heat Dissipation Management Reserve ≥50cm ventilation space around the chamber; avoid direct sunlight or proximity to heat sources (e.g., workshop ovens, air conditioner outlets). Ensure laboratory air conditioning operates normally, maintaining room temperature at 25-30℃. If room temp exceeds 35℃, install industrial fans or cooling devices to assist heat dissipation and prevent refrigeration system overload protection triggered by high ambient temperatures. 2. Moisture & Condensation Control Regularly clean chamber door gaskets with a dry cloth to prevent sealant aging and air leakage caused by high humidity. After humidity tests, open the chamber door promptly for ventilation and wipe off condensation to avoid moisture damage to sensors (e.g., humidity sensors). 3. Equipment Operation Protection Avoid prolonged continuous operation of extreme low-temperature tests (e.g., below -40℃). Recommend shutting down for 1 hour after 8 hours of operation to protect the compressor. Periodically inspect refrigeration system radiators (condensers) and remove dust/debris (blow with compressed air monthly) to ensure heat dissipation efficiency. (2) Winter Operation: Focus on Anti-Freezing/Low Humidity/Startup Failure Prevention 1. Ambient Temperature Guarantee Maintain laboratory temperature above 5℃ (strictly follow 10℃ if specified as the minimum operating temperature) to prevent pipeline freezing (e.g., refrigeration capillaries, humidification pipes). For unheated laboratories, install an insulation cover (with ventilation holes reserved) or activate the "preheating mode" (if supported) before testing. 2. Humidification System Maintenance Use distilled water in the humidification tank to avoid pipe blockage from impurity crystallization at low temperatures. Drain water from the humidification tank and pipelines during long-term non-use to prevent freezing-induced component damage. 3. Startup & Operation Specifications In low-temperature environments, activate "standby mode" for 30 minutes preheating before setting test parameters to avoid compressor burnout from excessive startup load. If startup fails (e.g., compressor inactivity), check power voltage (prone to instability during winter peak hours) or contact after-sales to inspect pipeline freezing. 4. Low Humidity Compensation For low-humidity tests (e.g., ≤30% RH), winter dryness may cause rapid humidity. Adjust humidification frequency appropriately and use the "humidity calibration" function to reduce fluctuations. III. General Precautions (All Seasons) Calibrate temperature/humidity sensors quarterly to ensure data accuracy. Clean air filters monthly to maintain airflow circulation. Arrange test samples evenly to avoid blocking internal air ducts and ensure temperature/humidity uniformity. For long-term non-use: Run the chamber for 1 hour monthly in summer (moisture prevention) and drain pipeline water in winter (freezing prevention). By addressing seasonal environmental variations, equipment service life can be extended, and test failures caused by temperature/humidity fluctuations avoided—aligning with the high precision and stability requirements of the industrial test equipment industry.    
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  • Delivery Standards for Lab Companion Products
    Aug 07, 2025
    Key Considerations for Equipment Handover to Ensure Proper On-Site Operation: 1. Equipment Installation and Commissioning Our company oversees the transportation and electrical connection of the equipment, ensuring proper operation at the customer's site. All installations strictly comply with the standard acceptance criteria for environmental test chambers. We conduct regular third-party inspections to guarantee continuous adherence to industry standards. Should the customer require an inspection report upon acceptance, we can arrange for an accredited third-party agency to perform on-site testing.   2. Customer Technical Training System 2.1 Basic Operation Training The training covers equipment startup/shutdown procedures, test program configuration, and routine maintenance protocols. Depending on the user's industry (e.g., third-party testing institutions, automotive manufacturers), the training program is customized to align with specific operational scenarios.   2.2 Advanced Maintenance Training This program focuses on developing users' troubleshooting and repair capabilities, including humidity system failure diagnosis in temperature-humidity test chambers. Training includes key component replacement procedures and precautions to establish an independent maintenance competency system.                                                                         3. Technical Support Service Protocol 3.1 Emergency Response Mechanism A standardized fault response process ensures technical support is initiated within 2 hours of receiving a service request. Common faults are resolved within 48 hours (with alternative solutions negotiated for remote regions).   3.2 Remote Technical Support Equipped with a professional remote diagnostic system, real-time video communication or dedicated software access enables rapid fault identification.   4. Spare Parts Supply and Maintenance Assurance 4.1 Spare Parts Management Plan To enhance after-sales support, we establish dedicated spare parts warehouses for high-volume buyers and repeat clients, enabling rapid response to service needs. Each customer is assigned a dedicated profile to optimize resource allocation. Priority supply channels are reserved for key partners (e.g., CRCC, CETC), ensuring expedited spare parts delivery to minimize equipment downtime.   4.2 Maintenance Service Policy Free repairs are provided for non-human-induced failures during the warranty period. Post-warranty maintenance services follow a transparent pricing system, with detailed repair plans and cost estimates provided in advance. Our company maintains a professional after-sales maintenance team and is committed to continuously improving the technical expertise of our service personnel. We anticipate being able to provide on-site support for international customers in the near future.
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  • Selection of the installation site of the rapid temperature change test chamber Selection of the installation site of the rapid temperature change test chamber
    Jun 27, 2025
    Selection of the installation site of the rapid temperature change test chamber: The distance from the adjacent wall can smoothly give full play to the role and characteristics of the environmental test chamber. The long-term temperature of 15 ~ 45 °C and the relative environmental humidity exceeding 86% should be selected. site. The working temperature of the installation site must not change significantly.  It should be installed on a leveling surface (use a level to determine the level on the road during installation). It should be installed in a site without sun exposure.  It should be installed in a site with excellent natural ventilation. It should be installed in areas where flammable materials, explosive products and high-temperature heat sources are eliminated. It should be installed in a site with less dust. Install it as close as possible to the switching power supply of the power supply system.
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  • What should I do if the high and low temperature test chamber has problems? What should I do if the high and low temperature test chamber has problems?
    Jun 23, 2025
    High and low temperature test chamber may encounter a variety of problems in the process of use, the following is a summary of potential faults and their causes from different perspectives: 1. Core system failure Temperature out of control Reason: PID control parameters are out of balance, ambient temperature exceeds the design range of the equipment, multi-zone temperature interference. Case: In a special environment workshop, the external high temperature causes the refrigeration system to overload, resulting in temperature drift. Humidity is abnormal Reason: poor water quality of humidification leads to scaling and nozzle blockage, failure of ultrasonic humidifier piezoelectric sheet, and incomplete regeneration of dehumidification desiccant. Special phenomenon: reverse condensation occurs during high humidity test, resulting in the actual humidity in the box being lower than the set value. 2. Mechanical and structural problems Air flow is disorganized Performance: There is a temperature gradient of more than 3℃ in the sample area. Root cause: the customized sample rack changed the original design air duct and the accumulation of dirt on the centrifugal fan blade led to the destruction of dynamic balance.  sealing failure New failure: the magnetic force of electromagnetic sealing door decreases at low temperature, and the silicone sealing strip becomes brittle and cracks after-70℃. 3. Electrical and control system Intelligent control failure Software level: After firmware upgrade, the temperature dead zone setting error occurs and the historical data overflow causes the program to crash. Hardware level: SSR solid state relay breakdown causes continuous heating and bus communication is subjected to inverter electromagnetic interference. Security protection vulnerabilities Hidden dangers: the synchronous failure of the triple temperature protection relay and the false alarm caused by the expiration of the refrigerant detector calibration. 4. Challenges of special working conditions Specific temperature shock Problem: -40℃ to +150℃ rapid conversion of the evaporator weld stress cracking, thermal expansion coefficient difference resulting in the failure of the observation window seal. Long-term operation attenuation Performance degradation: after 2000 hours of continuous operation, the compressor valve plate wear leads to a decrease of 15% in refrigeration capacity and drift of ceramic heating tube resistance value. 5. Environmental and maintenance impact Infrastructure adaptation Case: The power oscillation of PTC heater caused by the fluctuation of power supply voltage and the water hammer effect of cooling water system damaged the plate heat exchanger. Preventive maintenance blind spots Lesson: Ignoring the positive pressure of the box leads to water entering the bearing chamber and biofilm growth and blockage in the condensate discharge pipe. 6. Pain points of emerging technologies New refrigerant application Challenges: system oil compatibility problems after R448A replaces R404A, and high pressure sealing problems of subcritical CO₂ refrigeration systems. IoT integration risks Fault: The remote control protocol is maliciously attacked, resulting in program tampering and cloud storage failure, resulting in the loss of test evidence chain. Strategy recommendations Intelligent diagnosis: configure vibration analyzer to predict the failure of compressor bearing, and use infrared thermal imager to scan the electrical connection points regularly. Reliability design: key components such as evaporator are made of SUS316L stainless steel to improve corrosion resistance, and redundant temperature control modules are added to the control system. Maintenance innovation: implement a dynamic maintenance plan based on operating hours, and establish an annual refrigerant purity testing system。 The solutions to these problems need to be analyzed in combination with the specific model of the equipment, the use environment and the maintenance history. It is recommended to establish a collaborative maintenance mechanism including the OEM of the equipment, third-party testing institutions and user technical teams. For key test items, it is recommended to configure a dual-machine hot standby system to ensure the continuity of testing.  
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  • What are the delivery standards of Lab Companion? What are the delivery standards of Lab Companion?
    Jun 23, 2025
    (1) Equipment installation and commissioning On-site service: technical personnel will deliver the goods free of charge and complete the mechanical assembly, electrical wiring and debugging. The debugging parameters shall meet the temperature and humidity, salt spray deposition amount and other indicators in the customer's technical agreement. Acceptance criteria: provide a third-party measurement report, and unqualified equipment shall be returned or replaced directly. For example, the rain test box shall pass 100% acceptance. (2) Customer training system Operation training: covers equipment start and stop, program setting and daily maintenance, customized for different user scenarios such as quality inspection institutions and automobile enterprises. Deep maintenance training: including fault diagnosis (such as troubleshooting of humidity system in high and low temperature and humidity test chamber) and spare parts replacement to improve customers' independent maintenance ability. (3) Technical support and response Instant response: respond to repair demand within 15 minutes, and solve routine faults within 48 hours (negotiate with remote areas). Remote diagnosis: through video guidance or remote access software, quickly locate the problem (such as abnormal dust concentration in the sand test chamber). (4) Spare parts supply and maintenance Make spare parts plan, give priority to the supply of wear and tear parts from cooperative units (such as China Railway Inspection and Certification Center, China Electronics Technology Group), and reduce downtime. Non-manual damage is free of charge during the warranty period, and paid services are provided after the warranty period with transparent charges.
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  • Maintenance methods for constant temperature and humidity test chambers Maintenance methods for constant temperature and humidity test chambers
    Jun 13, 2025
    1. Dust adhering to the condenser can cause the high-pressure switch of the compressor to trip and issue false alarms. Therefore, dust attached to the cooling grid of the condenser can be removed with a vacuum cleaner every month, or by using a hard-bristled brush after turning on the machine, or by blowing it off with a high-pressure air nozzle.2. The area around the machine and the ground at the bottom should be kept clean at all times to prevent a large amount of dust from being sucked into the unit or reducing equipment performance and causing accidents.3. When opening or closing the door or taking samples from the test chamber, do not touch the sealing strip on the door.4. The core of the constant temperature and humidity test chamber - the refrigeration system should be inspected once a year. Check for leaks in the copper tubes and at each joint and interface. If there are any, inform the manufacturer.5. The humidifier and water tank should be cleaned frequently to avoid scaling and affecting steam emission. Clean them after each test. Timely descaling helps extend the lifespan of the humidification tube and ensures smooth water flow. When cleaning, use a copper brush and then rinse with water.6. The distribution room should be cleaned and inspected more than once a year. Loose nodes can put the entire equipment in a dangerous working state, burn out components, cause fires, alarms, and endanger lives.7. The dry and wet bulb wicks should be checked frequently. Replace them promptly if they become hard or dirty. It is recommended to replace them every three months.8. Inspection and maintenance of the water circuit. The water pipes in the water circuit are prone to clogging and leakage. Regularly check for leaks or blockages. If found, remove them promptly or notify the manufacturer.
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  • Cold and hot shock test chamber maintenance method Cold and hot shock test chamber maintenance method
    Jun 09, 2025
    1. The condenser (or radiator) of the refrigeration unit in the cold and heat shock test chamber should be regularly maintained to ensure it remains clean. Dust that adheres to the condenser can cause the compressor's high-pressure switch to trip, leading to false alarms. The condenser should be cleaned monthly using a vacuum cleaner to remove dust from the condenser's cooling mesh, or after turning on the machine, use a hard-bristled brush to clean it, or blow away the dust with a high-pressure air nozzle. 2. When opening or closing the door or taking the test object from the furnace, do not let the item touch the rubber edge on the door to prevent the rubber edge from being damaged and shortened life. 3. Keep the ground around and under the fuselage clean at all times to avoid accidents and performance degradation caused by large amounts of dust being sucked into the unit. 4. The freezing system of the cold and hot shock test chamber is the core of this machine. Please inspect all copper tubes for leakage and snow conditions every half a year, as well as all nozzles and welding joints. If there is oil leakage, please inform the company or deal with it directly. 5. The large current contact of the distribution panel should be cleaned and repaired at least once a year in the distribution room. The loosening of the contact will make the whole equipment work in a risky state. At best, it will burn out the components, and at worst, it will cause fire, alarm and personal injury. When cleaning, use a vacuum cleaner to remove the dust in the room. 6. Do not adjust the setting value of the two over-temperature protectors in the power distribution box of the cold and hot shock test chamber casually. It has been adjusted at the factory. This protective switch is used to protect the heating tube from empty burning and alarm. The setting point = temperature setting point 20℃~30℃. 7. Cold and hot shock test chamber When the test product is taken when the time arrives, it must be in the off state and the staff must wear dry, anti-electricity and temperature-resistant gloves to take and put the product. 8. Clean and maintain the inside and outside of the cold and heat shock test chamber. 9. Before operating the cold and heat shock test chamber, remove any internal impurities. 10. The electrical distribution room should be cleaned at least once a year. When cleaning, use a vacuum cleaner to remove dust. The exterior of the chamber must be cleaned at least once a year, using soapy water for wiping.  
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