1. Communicate with manufacturers directly to customize requirements
operating steps ：
Requirement submission: clear the test object (such as headlights, batteries, sensors, etc.), test scenario (such as simulated extreme cold wading, high temperature and high pressure spraying) and industry specifications (such as automobile, military, electronics);
Technology docking: provide product parameters (size, weight), environmental conditions (temperature range, impact frequency) and special requirements (such as salt spray superposition test, dynamic Angle adjustment);
Confirmation of the scheme: Based on general standards such as GB, IEC and GJB, and industry specifications such as VW 80101 and ISO 16750, the manufacturer designs customized test procedures and equipment configuration schemes.
2. Adapt to the existing standard framework
Manufacturers can expand or adjust based on the following criteria:
national standards ：
GB/T 28046.4-2011: For the climate load test of automotive electrical equipment, the core parameters such as temperature, time and circulation times of ice water impact are defined;
GB/T 2423.1: Environmental test specification for general electrical and electronic products, supporting the design of calibration and verification process.
codes of practice ：
VW 80101-2005: Volkswagen Electric Components Test Standard, applicable to the refinement of parameters such as spray pressure and water temperature accuracy;
GMW3172: General Motors global engineering standard, supporting multi-environment composite testing (such as ice water impact + salt spray corrosion);
ISO 16750-4:2006: International common vehicle electrical equipment test framework, compatible with customized cycles (e.g. 100 standard or 200 enhanced).
Third, optimize standards by using manufacturers' technical resources
Flexible parameter adjustment:
Temperature range: standard high temperature range 65~160℃, can be extended to-70℃ to +150℃;
Water splashing system: support flow (3~4L/3S or 80L/min), distance (325±25mm adjustable), nozzle type (gap/matrix) and other customization;
Intelligent control: the PLC system can customize the temperature switching rate (such as 20 seconds to complete the conversion from extreme cold to high temperature), data acquisition frequency and report format.
Function module superposition:
Compatible with multiple test requirements such as waterproof (IPX5-6) and dustproof (IP5X-6X);
Support dynamic Angle spraying (15 ~75 adjustable), salt spray composite test and other complex scene simulation.
4. Ensure compliance through certification and verification
Equipment calibration: the manufacturer provides half-year temperature sensor calibration service, the error is controlled within ±2℃;
Third-party verification: it is recommended to certify the temperature change rate, uniformity and other indicators of customized equipment through quality inspection institutions (such as China Electric Power Research Institute, FAW test site);
Data traceability: The test chamber supports USB export of test logs, which is convenient for quality traceability and standard iteration.
5. Service support and case reference
Technical team: Guangdong Hongzhan cooperates with universities and research institutes to provide whole-process support from demand analysis to standard implementation;
Case library invocation: You can refer to the car company case (such as 800V battery pack IPX9K test, intelligent lamp cold and hot cycle verification) to optimize and customize the standard;
After-sales guarantee: customized equipment enjoys 1 year warranty and 48 hours door-to-door maintenance to ensure the stability of standard implementation.
Eight key points of choosing high and low temperature test chamber:
1.No matter whether it is selected for high and low temperature test chamber or other test equipment, it should meet the temperature conditions specified in the test requirements;
2.To ensure the uniformity of temperature in the test chamber, forced air circulation or non-forced air circulation mode can be selected according to the heat dissipation of samples;
3.The heating or cooling system of the high and low temperature test chamber shall have no effect on the samples；
4.The test chamber should be convenient for the relevant sample rack to place samples, and the sample rack will not change its mechanical properties due to high and low temperature changes;
5. High and low temperature test chamber should have protective measures. For example: there are observation window and lighting, power disconnection, over-temperature protection, various alarm devices;
6. Whether there is remote monitoring function according to customer requirements;
7. The test chamber must be equipped with automatic counter, indicator light and recording equipment, automatic shutdown and other instrument devices when carrying out the cyclic test, and it must have good recording and display functions;
8.According to the sample temperature, there are two measurement methods: upper wind and lower wind sensor temperature. The position and control mode of temperature and humidity control sensor in the high and low temperature test chamber can be selected according to the customer's product test requirements to select the appropriate equipment.
Environmental Test Solutions for Electronic Products
The statistical analysis shows that the failure of electronic components accounts for 50% of the failure of electronic complete machine, and the reliability detection technology still faces many challenges.
Industry
Test object
Use
Technology
Solution
Electronic products
Semiconductor
Evaluate
Evaluation of adhesion between equipment and substrate
Rapid temperature (&humidity)change test chamber
Printed circuit board
Manufacture
Hardening and drying of insulating coatings
High temperature test chamber
Accelerated thermal cycling test
Rapid temperature (&humidity)change test chamber
Low temperature placement test
Rapid temperature (&humidity)change test chamber
LED
Evaluate
High temperature test
High temperature test chamber
Temperature cycling test
High and low temperature (&humidity) test chamber
Temperature cycling test
Rapid temperature (&humidity)change test chamber
Magnetic material
Manufacture
Drying
High temperature test chamber
/
High and low temperature (&humidity) test chamber
Battery
Evaluate
Characteristic test
Rapid temperature (&humidity)change test chamber
High and Low Temperature Test Standard of PC Plastic Material
1. High temperature test
After being placed at 80±2℃ for 4 hours and at normal temperature for 2 hours, the dimensions, insulation resistance, voltage resistance, key function, and loop resistance meet the normal requirements, and there are no abnormal phenomena such as deformation, warping, and degumming in appearance. The key convex point collapses at high temperature and the press force becomes smaller without assessment.
2. Low temperature test
After being placed at -30±2℃ for 4 hours and at normal temperature for 2 hours, the dimensions, insulation resistance, voltage resistance, key function, and loop resistance meet normal requirements, and there are no abnormal phenomena such as deformation, warping, and degumming in appearance.
3. Temperature cycle test
Put in 70±2℃ environment for 30 minutes, take out at room temperature for 5 minutes; Leave in -20±2℃ environment for 30 minutes, remove and leave at room temperature for 5 minutes. After such 5 cycles, the dimensions, insulation resistance, voltage resistance, key function, circuit resistance meet the normal requirements, and the appearance of no deformation, warping, degumming and other abnormal phenomena. The key convex point collapses at high temperature and the press force becomes smaller without assessment.
4. Heat resistance
After being placed in an environment with a temperature of 40±2℃ and a relative humidity of 93±2%rh for 48 hours, the dimensions, insulation resistance, voltage resistance, key function, and loop resistance meet normal requirements, and the appearance is not deformed, warped, or degumped. The key convex point collapses at high temperature and the press force becomes smaller without assessment.
National standard value for plastic testing:
Gb1033-86 Plastic density and relative density test method
Gbl636-79 Test method for apparent density of moulding plastics
GB/ T7155.1-87 Thermoplastic pipe and pipe fittings density determination part: polyethylene pipe and pipe fittings reference density determination
GB/ T7155.2-87 Thermoplastic pipes and fittings -- Determination of density -- Part L: Determination of density of polypropylene pipes and fittings
GB/T1039-92 General rules for testing mechanical properties of plastics
GB/ T14234-93 Surface roughness of plastic parts
Gb8807-88 plastic mirror gloss test method
Test method for tensile properties of GBL3022-9L plastic film
GB/ TL040-92 Test method for tensile properties of plastics
Test method for tensile properties of GB/ T8804.1-88 thermoplastic pipes polyvinyl chloride pipes
GB/ T8804.2-88 Test methods for tensile properties of thermoplastic pipes Polyethylene pipes
Hg2-163-65 plastic low temperature elongation test method
GB/ T5471-85 Method for preparing thermosetting molding specimens
HG/ T2-1122-77 thermoplastic sample preparation method
GB/ T9352-88 thermoplastic compression sample preparation
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